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Multi-amplification PCB with three integrated amplifiers each PCB and 24 dB/Octave Linkwitz-Riley Electronic filters.
The professional alternative to a passive crossover in a low cost Do-It-Yourseft Project.

3-way tri-amplification system.

3-way biamplification with high-mid pasive filter and common bass amplifier.

Multiamplification offers many advantages over systems employing passive crossovers. One very serious problem with passive crossovers is the fact that the filters are terminated by loudspeakers rather than simple resistors. This means that the driver is an integral part of the passive filter and that the driver's electrical characteristics strongly affect the response of the filter. This is not the case with a multiamplified system where the active filter crossover terminates its own filters. The response of the active filters can be established quite precisely and is totally independent of the loudspeaker driver's electrical characteristics.

Also, some of the amplifier power will be wasted in the crossover resistance. In a multiamplified system the drivers are connected directly to the amplifiers and these problems are avoided.

Some of the other benefits of multiamplification are the result of using separate amplifiers for each driver. For example, high-frequency distortion products from the woofer amplifier are not reproduced by the tweeter. The woofer system can actually be driven into significant amounts of distortion and, as long as the tweeter system is not overdriven. Also, because each of the amplifiers handle only a portion of the complete frequency spectrum, the amplifiers intermodulation (IM) distortion will be reduced.

I am building three prototype PCB´s, two PCB´s for my tri-amped amplifier and the other one for my bi-amped system. All board have independient power supply and each amplifier have independient capacitors near the chip. I´m testing the first prototype, you can download the PCB Layout to build your own PCB.

PCB Layout

Components layout

Schematics

I want to make a profesional PCB´s if you are interested in them.

Bill of materials

D1,D2,D3,D4-P600M or similar 6A rectifier diode
D5,D6,D7,D8,D9,D10-1n4007
C1,C2,C6,C7,C42,C43,C44,C45-2200uF 50V
C3,C4,C5,C10,C11,C38,C39,C40,C41,C52,C53-100nF
R1,R62-10R 1w
R2,R3-220R
R4,R5-2.2K


R6,R7-R(HIGHPASS_1)
R8,R9,R10.R11-R(HIGHPASS_1)
C12,C13,C14,C15-C(HIGHPASS_1)

C16,C17,C18,C19-C(LOWPASS_1)
C20,C21-C(LOWPASS_1)
R12,R13,R14,R15-R(LOWPASS_1)

R16,R17-R(HIGHPASS_2)
R18,R19,R20,R21-R(HIGHPASS_2)
C22,C23,C24,C25-C(HIGHPASS_2)

C26,C27,C28,C29-C(LOWPASS_2)
C30,C31-C(LOWPASS_2)
R22,R23,R24,R25-R(LOWPASS_2)

C32,C33-1uF bipolar

R30,R31,R32,R33-15K
R26,R27,R34,R35,R36,R37,R38,R39,R40,R41-10K
R28,R29,R42,R43,R44,R45,R56-100K 1/4w

R46,R47-1M 1/4w
R48,R49,R58,R59-22K 1/4w
R50,R51-20K 1/4w
R52,R53-1R 1/2W
R54-R55,R57,R60-1K 1/4w

C34,C35-2.2uF OR (2 X 4.7uF)
C36,C37-22uF
C38,C39,C40,C41-100nF

C46,C47-.22uF

R61-47K 1/4w

C48-10uF tantalum
C49-220pF
C50-100uF tantalum
C51-47pF

 

Testing my first prototype.

The results of testing are better than expected. It seems to LM1875 sounds better even TDA1514. This amplifier seems ideal for mid-high range. It has been necesary some time for adjust crossover, but change crossover frecuency is very simple operation with socket mounted resistors and capacitors.

Enclosures

5" Studio Monitor

Frequency Range: 80 Hz - 20 kHz

High driver: Beyma T2030

Bass driver: Beyma 5MP60/N


8" Bass Reflex Subwoofer

Frequency Range: 40 Hz - 1000 Hz

Bass driver: Beyma 8WOOFER/P


6.5"  Subwoofer

Frequency Range: 40 Hz - 1000 Hz

 

Drivers

Beyma is a professional audio company, but there are some hi-fi products (studio series) in their catalog, they are really good and really quality made (machined aluminium tweeters and aluminium chassis woofers) with very big assortment and attractive prices too. here are the drivers of my project:


 

TWEETER MODEL  - T2030

 
Specifications  
Nominal Diameter 1.25" / 32mm
Impedance  8 ohms 
Minimum Impedance   6.2 ohms @ 2.5 khz
D.C. Resistance 5.0 ohms
RMS Power Rating  15 Watts
Program Power  30 Watts
Sensitivity (1W/1m)  95dB 1w @ 1m
Frequency Response  1.5kHz - 20kHz 
Recommended Crossover 2.0 kHz - 12dB or higher
Dispersion (H x V) 60°
Voice Coil Diameter 1.0" / 25.4mm 
Magnetic Assembly Weight  1.16 lb. / 0.525 kg.
Flux Density 1.44T
BL Factor  3 N/A
Mounting Information  
Overall Diameter  3.9" / 102mm
Overall Depth  1.65" / 42mm 
Baffle Cutout Dimensions 2.95" / 75mm
Net Weight  1.54 lb. / .7 kg. 
Materials  
Diaphragm Aluminum
Voice Coil Aluminum
Voice Coil Former Kapton
Front Cover Aluminum
Magnet Ferrite
Parameters  
Resonant frequency (fs) 1050hz
Mechanical Factor (Qms) 3.957
Electrical Factor (Qes) 1.567
Total Q (Qts) 1.122

 


 

WOOFER/MID MODEL  - 5MP60/N

 
Specifications  
Nominal Basket Diameter  5" / 125mm
Impedance  8 ohms 
RMS Power Rating  50 Watts 
Program Power   100 Watts   
Frequency Response  50Hz - 12.0kHz 
Sensitivity (1W/1m)  91dB 
Voice Coil Diameter  1" / 25.8mm 
BL Factor 6.4 N/A
Voice Coil Length 14 mm
Air Gap Height 6 mm
X Damage (peak to peak) 20 mm
Magnetic Assembly Weight  2.2 lb. / 1.0 kg.
Mounting Information  
Overall Diameter  5.28"/134mm x 5.28"/134mm
Bolt Circle Diameter  5.4" / 137mm 
Baffle Cutout Diameter-  
- Front Mount 4.72" / 120mm
No. Of Mounting Holes  4
Volume Displaced By Driver .019 ft3  / .5 Liters
Overall Depth  2.68" / 68mm
Net Weight  2.64 lb. / 1.2 kg. 
Shipping Weight 2.8 lb. / 1.27 kg.
Materials  
Basket Die Cast Aluminum
Cone Polypropylene
Surround Rubber
Voice Coil Copper Wire
Magnet Ferrite
Thiele-Small Parameters   
Resonant Frequency (fs)  60 Hz
Impedance (Re)  5.33 ohms 
Coil Inductance (Le) 0.4 mH
Mechanical Q (Qms)  1.604
Electrical Factor(Qes) .35
Total Q (Qts)  .29
Comp. Equivelant Vol. (Vas)  .35 ft3 / 9.8 Liters
Voice Coil Overhang (Xmax) 4.0 mm
Reference Efficiency .5%
Displacement Volume 34 cm3



 

WOOFER MODEL  - 8WOOFER/P

 
Specifications  
Nominal diameter 8" / 200 mm.
Rated impedance 8 ohms.
Power capacity* 50 w RMS
Program Power 100 Watts.
Sensitivity 92 dB, 2.83v @ 1m @ 2π
Frequency range 30-3500 Hz
Recom. enclosure vol. 20/50 l 0.7/1.77 ft.3
Voice coil diameter 25.8 mm. 1 in.
Magnetic assembly weight 1 kg. 2.2 lb.
BL factor 7.1 N/A
Moving mass 0.02 kg.
Voice coil length 15 mm.
Air gap height 6 mm.
X damage (peak to peak) 20 mm.
Mounting Information  
Overall dimensions 214 x 214 mm.
Bolt circle diameter 217.5 mm. 8.56 in.
Front mount cutout diameter 182 mm. 7.16 in.
Rear mount cutout diameter 185 mm. 7.28 in.
Depth 86 mm. 3.38 in.
Volume displaced by driver 1.5 l 0.056 ft.3
Net weight 1.5 kg. 3.3 lb.
Shipping weight 2.46 kg. 3.53 lb.
Materials  
Basket Die Cast aluminium
Cone Polypropylene
Surround Rubber
Voice coil Copper
Magnet Ferrite
Thiele-Small Parameters   
Resonant Frequency, fs 35 Hz
D.C. Voice Coil Resistance, Re 5.37 ohms.
Mechanical Quality Factor, Qms 2.33
Electrical Quality Factor, Qes 0.47
Total Quality Factor, Qts 0.38
Equivalent Air Volume to Cms, Vas 75 l
Mechanical Compliance, Cms 940.2 µm/N
Mechanical Resistance, Rms 1.97 kg/s
Efficiency, o (%) 0.6
Effective Surface Area, Sd(m2) 0.022 m2
Maximum Displacement, Xmax 4.5 mm.
Displacement Volume, Vd 100 cm.3
Voice Coil Inductance, Le @ 1kHz 0.6 mH



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